Commit to One Constraint Gemba
Create a specific two-day commitment to observe a steel operation constraint at the gemba.
Observe a current steel operation constraint at the gemba and bring one factual insight to the next shift or production meeting. A bottleneck, delay, quality hold, roll-change overrun, crane wait, furnace gap, or inspection queue in your steel operation. When [specific shift cue] happens, I will go to [exact process location] for [10-15 minutes], ask [operator/maintenance/quality role] what is making the standard hard to follow, compare [standard] with [actual condition] and [data signal], then bring [one fact/photo/action] to [next meeting]. Review in 2 days whether the observation happened and whether it changed the next action. A recurring crane wait between…
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