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DIGITAL-TWINS5 MIN READ

Build the Sensor-to-Decision Trace

Create a trace from physical asset signal through digital model to decision action.

A bottling-line twin recommends slowing line 4%, but the team cannot explain which physical signal produced the recommendation or how the operator should verify it. ISO 23247 trace: physical element -> observed data -> digital representation -> twin service -> operational decision The common trap is collecting many tags and assuming the recommendation is explainable because the data exists. Without a trace, unused tags, wrong units, stale transformations, and unsupported recommendations stay hidden. Physical state Name the real-world state: filler nozzle fouling may be increasing underfill risk on line 2. The trace starts with a physical condition, not a tag…

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