Classify abnormal distillery observations into stop-work, escalate-before-continuing, or record-and-monitor responses.
Sort each abnormal observation by the response it deserves. Use severity, uncertainty, and control status. Do not make every card a crisis; do not normalize uncontrolled hazards. Stop work now Escalate before continuing Record and monitor Faint ethanol vapor smell near receiver with unknown source during active run Guard interlock fault appears while clearing a bottling jam Caustic hose connection is dripping during CIP setup Proof readings disagree beyond tolerance before filler startup Fermentation temperature trends 2 F high but remains inside action limit Dust collector alarm cleared overnight before mill startup One bottle label has a cosmetic wrinkle outside…
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