FMEA the Holiday Macaron Run
Use FMEA thinking to rank and mitigate the highest-risk failure modes in a macaron production run.
risk-matrix score-chips control-plan-strip The Valentine's macaron run has 900 units, four flavors, new labels, humid weather, and limited spare packaging. The team needs to decide which risk gets prevention effort first. FMEA ranks failure modes by severity, occurrence, and detection so the team controls the most dangerous pattern before production pressure hits. Do not chase only the most visible defect. A cracked shell is obvious; a mislabeled allergen box may be less visible and more severe. List failure modes Hollow shells, cracked shells, filling migration, wrong flavor label, crushed inserts Name how the product or process can fail, not only…
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