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HAZARD-SPOTTING5 MIN READ

Turn a Paper Control Into a Physical Barrier

Distinguish administrative controls from stronger physical controls in a live walkway hazard.

A busy warehouse aisle is being controlled by a reminder instead of a physical change. Before: the hazard remains in the path, and the control depends on people noticing and compensating. After: exposure is reduced by separating staging from travel. Changed the path, not just the message. A clear aisle removes the exposure instead of asking every picker to dodge it. Added a physical cue. A barrier and staging boundary are stronger than a shift-board note because they work at the point of use. Kept the interim control visible. The temporary setup buys time while a permanent staging layout is…

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