Sort the Countermeasure, Not Just the Problem

Sort each action by the role it plays in disciplined problem-solving. Containment Root-cause countermeasure Standardization Quarantine the suspect lot and inspect before shipment today. Add a shaped fixture that prevents the supplier part from being loaded backwards. Update the standard work sheet and train both shifts on the new fixture check. Place a temporary 100 percent check after the defect is discovered. Change the replenishment trigger so material arrives before the starvation point. Add the new trigger quantity to the kanban card and audit it for one week. Hold the last two hours of output until torque readings are verified.…

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