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STEEL-INDUSTRY-OPERATIONS5 MIN READ

PDCA Reaction Plan Cards

Recall how to run a small PDCA loop when process drift appears in steel operations.

PDCA What are the four moves in a reaction-plan loop? Recall Random tuning or PDCA? Compare PDCA is slower by seconds and faster by learning. We do not have time for PDCA. A supervisor wants an immediate adjustment. Your line We can do a 60-second PDCA: state the expected effect, change one thing, and check the trend in ten minutes. Skipping the check step creates repeated drift and repeated debate. PDCA scales down to a small reaction loop. What should trigger escalation in a PDCA reaction plan? The controlled change does not move the result as expected, does not hold,…

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