FOOD-BEVERAGE-MANUFACTURING5 MIN READ
Walk the label mismatch without creating a bigger mess
Apply PDCA sequence to a packaging label mismatch at startup.
Startup mismatch A 12 oz sleeve is on a 16 oz bottle. The quantity is small, but the label-control system has already failed once. The decision window is short: contain the 11 bottles before they mix with good product. PDCA sequence Plan the boundary, do containment, check the proof, act on the standard PDCA prevents the crew from restarting on hope. Each move produces evidence for the next move. A correction is only complete after the check proves the system is controlled. P Plan D Do C Check A Act Plan the boundary The wrong sleeve is confirmed on 11…
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