Sort improvement actions into PDCA
Categorize improvement actions by PDCA phase so experiments do not skip learning.
Place each broken-cookie improvement action in the PDCA phase where it belongs. Plan Do Check Act Define the target: reduce broken cookies from 7.8% to below 4% without lowering pack rate Select a one-hour trial on Line 2 using the alternate tray pattern Run the alternate tray pattern for one hour with normal dough and normal staffing Record broken-cookie percentage and pack rate during the trial Compare breakage and pack rate against the last five normal runs Check whether the tray pattern increased jams at the wrapper infeed Update the Line 2 tray standard and train both shifts if the…
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