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PLANT-MANAGEMENT5 MIN READ

Build an OEE loss split for one shift

Calculate an OEE loss split and choose the first improvement focus.

Line 6 posts 58% OEE on night shift, but the shift report only says 'rough night.' OEE becomes actionable when availability, performance, and quality losses are separated before assigning countermeasures. The common trap is treating a low OEE score as proof that the whole crew needs to work harder. Availability Planned production time was 420 minutes. Stops totaled 126 minutes, so run time was 294 minutes and availability was 70%. Availability tells you whether the line was running when scheduled. Performance While running, the line produced 92% of ideal-cycle output. Performance loss points to speed, short stops, starvation, or blocking…

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