Commit to one gemba walk
Commit to a specific gemba walk that verifies a live plant signal before action.
Run one gemba walk tied to a live plant signal before proposing a countermeasure. a missed-output cell, scrap spike, repeated minor stop, late changeover, quality hold, maintenance backlog, or safety near miss in your plant When [specific plant signal] appears, I will go to [exact process location], compare [actual work] with [standard or expected condition], ask [operator/supervisor question], and bring back [evidence] by [time]. In 3 days, check whether you observed the process before recommending a fix. A line or cell misses hourly output and the dashboard category is too broad to explain the loss. A repeated minor stop is…
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