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PRODUCTION-PLANNING4 MIN READ

MRP Exception Deck

Recall how to triage common MRP exceptions by checking inputs before choosing an action.

What are the four MRP inputs to check first? MPS demand, BOM usage/effectivity, inventory status, and lead time/open orders. Most false urgency comes from one of these inputs being wrong, stale, or changed late. Input triage Procurement says: 'The system says shortage, so approve premium freight.' The exception appeared after an engineering change. Planner line I can approve freight after we confirm BOM effectivity, allocated inventory, and parent-order impact. If it is a true blocker, we move today. Premium freight before input triage can buy the wrong quantity or hide a recurring data defect. It keeps urgency while forcing the…

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