Cut print changeover time with SMED thinking
Apply SMED principles to reduce textile print changeover time without increasing setup defects.
A rotary screen print line spends 72 minutes from last good meter of one print to first good meter of the next print. SMED thinking: observe, separate internal and external setup, convert, then streamline The common trap is to demand faster operators while leaving screens, paste, strike-off fabric, and tools unstaged until after the machine stops. Observe Record every task from last good meter to first approved meter. Timing reveals waiting, walking, searching, and approval delays. Separate Internal: remove/mount screens, register, connect paste, approve strike-off. External: stage screens, verify paste, prepare tools, confirm artwork. Only true stopped-machine tasks should remain…
Sign up free — one personalized lesson every day, matched to your role and goals.
Already have an account? Sign in