Sort Root Cause Evidence
Classify supplier corrective-action statements by their role in root cause analysis.
Place each supplier 8D statement in the bucket that describes its role. Problem statement Occurrence cause Escape point Corrective action Prevention system 12 of 600 brackets shipped with missing weld nut Nonconformance found during customer assembly on June 18 Fixture sensor bypassed after nuisance alarms Work instruction did not define sensor bypass approval Final inspection sampled first-off only after changeover Control plan lacked reaction when sensor alarm history increased Lock sensor bypass behind supervisor password and log reason Add weld-nut presence check every pallet until stable Update all similar fixtures with bypass approval rules Audit sensor-bypass logs monthly across weld…
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