Classify common lead-time delays into internal release, supplier processing, or inbound handling causes.
Sort each delay into the segment where it primarily belongs. Internal release delay Supplier processing delay Inbound handling delay The PO sits in approval for two days before purchasing can release it The factory queue pushes confirmed orders back by four days Material arrives at the dock but waits for inspection and put-away before MRP can use it The buying team only sends orders on Tuesdays even when the signal appears on Friday The supplier needs extra setup time because the order missed the current production slot Imported cartons clear customs, then sit three days before receiving books them in
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