Commit to a Cycle-Count Recovery Loop
Create a two-day PDCA commitment for improving inventory accuracy on a real count issue.
Cycle-count accuracy recovery in a real warehouse aisle A fast-pick aisle with repeated count variances, replenishment touches, and ship-pressure workarounds A fast-pick bin where physical count and WMS quantity disagreed twice this week A replenishment handoff where reserve-to-pick moves are posted late or in batches A mixed unit-of-measure SKU where cases, inners, and eaches are confusing counters A warehouse exception cart where damaged or short product waits without timely transaction updates Plan: choose one SKU/bin and name the suspected process cause. Do: test one small countermeasure for two shifts. Check: compare variance count, replenishment delay, and picker exception notes. Act:…
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