Pilot the Packing Fix With PDCA
Use a small PDCA cycle to test a packing-error countermeasure before scaling it.
Error spike The defect is visible, pressure is rising, and a permanent checklist is being drafted before anyone tests the cause. Untested controls can fix one number while damaging throughput. PDCA Plan → Do → Check → Act A warehouse pilot should be small, measurable, and reversible. It tests a prediction, not a preference. Reflex Roll out a checklist everywhere Quality changes become evidence-based. Do not make every order pay for a fix until the fix proves itself. P Plan D Do A Act Hypothesis Error samples show labels are applied before final item verification on one line.
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