Classify inventory controls by value and operational criticality instead of treating every SKU equally.
Sort each warehouse item into the control intensity it deserves. A: tight control and frequent review B: moderate control and periodic review C: simple control and visual replenishment Imported conveyor motor, $14,000, 10-week lead time Low-cost photo-eye sensor that stops the sort line when missing Thermal labels with steady daily use and two approved suppliers Standard 12x9x6 carton, bulky but locally replenished Cable ties, low cost, high availability, no service impact if one bin is low Pack-bench pens bought in bulk with no customer impact
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